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Cutting Out Holes for Outlets in Bead Board Panels

1.5K views 16 replies 6 participants last post by  RickRick  
#1 ·
I've got the panel piece cut to fit around the cabinet, and I did already use a jog saw to cut out the hole for the switches but it looks like it's a little small. I'm having trouble conceptualizing how big a hole I need to make in the panel. And then, once I know how big to make, how do I transfer those measurements to the panel?

I'm going to be using plastic outlet extension boxes. The panel is 1/4" thick.

The dotted red line should do it, right? The hold in the panel should be just big enough, but no bigger, for me to access the screws that secure the switches and outlet to the boxes in the wall?

Just use measuring tape to figure out the height and width?

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#4 ·
It’s trickier than I thought it would be.

the hole is a little big and I don’t need the notches I made for the timer switch, they’re a mistake.

but a standard switch plate will cover it all, so that’s good enough.

Now for the outlet. Took me about four hours to cut this piece so far :eek:

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#6 ·
The yokes should be on the surface of the headboard. You can remove power, remove the screws from the box and tilt the devices to allow the panels to be installed. Box extension are needed to cover the combustible surfaces of the beadboard.
 
#7 ·
Sounds good. I’m just putting it up to gauge the hole size.

I’ll swap in the new switch after the board is up. But before nailing up tge panels, im going to paint them all.

the hole is maybe an 1/8” too big at tte top and bottom but the edges of tge extension box still catch the panel. This should work.

took me a lot of trial and error


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#10 ·
A box extension is way less work than removing the old switches, undoing the splices, cutting out the box, reinstall the cables to the new box, resplices and wire the switches. The cables may be too short to allow the old cables to be put into the work box.
 
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#13 ·
Yes I am 100% using an extension box. Much easier for me than moving the box to match a hole I made in the panel.

I’m still basically using trial and error to transpose the position of the outlet box to the panel. It’s a technique but sure is time inefficient.
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After I paint all the panels I’ll put them up and at that time I’ll install the extension boxes.