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Fixing drywall on an exterior wall due to a long-term moisture issue caused by poor ventilation (closet packed too full)

241 views 7 replies 5 participants last post by  mark sr  
#1 · (Edited)
Would appreciate feedback on my plan of attack for the situation described below.

I'm fixing drywall on an exterior wall due to a long-term moisture issue caused by poor ventilation due to packing the closet too full.
It's occurred about 4-5 inches each side of a blocked up mailbox chute. The moisture issue occurred over many years, so it's a long-term moisture issue. Some signs of mold.

The relative is moving so the problem caused by packing THIS closet too full will be addressed. The mail chute was closed up from the outside when the house was bought. That probably wasn't done really well and I suspect the moisture issue occurs mostly in winters (house is in MN), although having proper ventilation might have reduced or avoided the problem. Relative is moving so fixing the mail chute properly isn't going to happen.

I'm trying to address the problem with the drywall.
What I've done:
There were some signs of mold so I first washed with undiluted household (5%) vinegar.
I could tell the paper of the drywall had separated in places from the core of the drywall (the gypsum, or whatever it is) as it was loose.
I've removed all the paper that's separated from the core of the drywall. Now all the edges around where I've removed the paper are firmly attached.

I had Zinsser Cover Stain on hand so I put a coat of that on about 4 hours ago

Now, is the following process the best next things to do?
I was also going to put a coat of Zinsser BIN on top of the Cover Stain. I know it's probably overkill, but from what I've read, it probably won't hurt anything? I assume it's fine to put a coat of BIN on the CoverStain after 6-7 hours? Going to skip the BIN. Got confused by the difference between the BIN Advanced (synthetic shellac) vs. just BIN. Any opinions (for future reference) as to whether one of these is better?

Then I'm going to put a thin layer of joint compound on top of the BIN. I have 20 min Easy Sand powdered joint compound.
I haven't done a lot of mudding but I think I can get the 20 min on and smoothed ok before it hardens. Might end up doing a 2nd coat on top of the first if my first attempt isn't too smooth.

Then I'll prime the surface with Zinsser 123, and then paint with SW Duration.

Thanks in advance.
 
#5 · (Edited)
I agree, but time is running short (many repairs left beyond the last minute). Homeowner (relative) talked to a handyman (who I thought would remove the drywall) who made it seem that washing it with vinegar and then "gluing" down the sheetrock paper to the gypsum was the way to handle it, and would be easy. Homeowner has no clue. So lots of less than desirable facts to deal with. It doesn't help that I'm not very experienced with sheetrock.

While to someone who has done a lot of sheetrock, removing the piece and patching in another seems like the right solution, the reality of life, time, homeowner's misconceptions, and my sheetrock (lack of) skill become factors. I wasn't confident I could do the corners well , or hide the horizontal cut across the sheetrock where I patched in a new piece. It doesn't help that the closet is in the attic and there isn't proper stud support across the back & bottom of it either (work probably done in the 1950s-1970s, possibly by then homeowner). Plus there are a few other oddities about this closet & wall. So, since house is being sold, and my skillset is lacking, the issue is being addressed in a less than perfect way.
 
#7 · (Edited)
I agree with the comments; if it was my house (1) it wouldn't have been left to the last minute; (2) the closet wouldn't have been packed full; (3) drywall would have been replaced..

I did get off almost all the paper with any mold on it. Watched some of "Vancouver Carpenter's" excellent videos on youtube to figure out how to do the repairs and learned a lot about mud & technique. Used 20 Easy Sand setting compound for first layer, and a little of 5 Easy Sand in 2 small places where the gypsum was crumbling (corners). Used plus 3 for the next coat; waiting for that to dry before applying another coat. Achieving a smooth finish is difficult but the videos give some good advice which is helping. Will see how it turns out It's fairly smooth now, but far from what a professional mudder would do.

I've been thinking about trying to skim coat a wall with a little uneven drywall in my house. Might start on an old basement wall to build my skills.