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Is this good solution for stripped trans filter thread hole?

6.8K views 25 replies 10 participants last post by  Rangerxlt  
#1 · (Edited)
Same old 92' Ford Ranger XLT with 2.9 V6. The corresponding valve body threads for my transmission fluid filter mounting bolt are stripped. The transmission repair place did it. Must have put in the wrong bolt. I already went back to them three times to correct other mistakes under warranty. Runs great now. It's out of warranty now and I'm done with them anyway.

The single mounting screw won't tighten properly and I had difficulty removing the old one too because of the stripped threads in the valve body. The last filter I installed is staying in place fortunately. But I have to fix this. I have been thinking of a solution to fix this for a long time.

This is what I came up with. Insert an Allen set screw to be permanently bolted in with thread locker and/or single copper wire to hold it in tight. Then whenever I need to change the transmission fluid and filter, all I have to do is unscrew the nylon locknut since the Allen set screw will be permanently screwed in and never to be removed.

I suppose I could also tap the hole with the next size larger threads since I have a thread tapping kit I have never used. I would proceed with caution if I did this.

What do you guys think? Am I on to a good solution with the Allen set bolt thing? Any other ideas? I thought about temporarily bonding the metal filter to the valve body with a couple dabs of JBWeld or similar between filter changes. But I admit this method doesn't much appeal to me.

Worse case scenario I would have to buy a new transmission valve body just to get a new threaded hole. But this would be expensive and possibly complicated due to the fact that the valve body required an after market shift kit when trans was rebuilt.

A couple important questions came to mind also.

If I use the nylon lock nut, can I easily remove it for future trans fluid/filter changes?

When it comes time to change the trans fluid and filter, I can probably finesse the old mounting bolt out of the stripped thread hole. But what if I can't unscrew the bolt. How would I remove it?

I attached photo of transmission filter.
 

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#4 ·
If you use the helicoil, you will need a new helicoil every time that you have a filter change.

But it is done a lot at dealerships, for a premium cost.

Any competent DI Y er can do it though.


ED
 
#5 · (Edited)
I thought about Helicoil. But the kits are very expensive. And I am told those are for permanent fixes (to elaborate on what Nagorg is saying). I change my fluid and filter about every 1.5 years because of the extreme Arizona summer temps.

I hear what Neal is saying about tapping to the next screw size. But I sort of like the idea of screwing in the bolt one time and never touching it again. Then I would just undo nut and/or lock washer to do filter changes.
 
#7 · (Edited)
Helicoils are not a permanent fix, Are used quite a lot on spark plugs, you just need to replace it every time you change plugs.

How about tapping the hole a bit bigger, then screw in a stud, with a nut on the outside of the filter, that way you remove the nut, leaving the stud, to change the filter, then put the nut back on.

epoxy the stud into the valve body, and it should stay.

Or get a used valve body from a wreck, and replace it's shift kit with a new or the shift kit in your current one.

But a new kit is better.

ED

P. s. Jim typed faster.
 
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#8 · (Edited)
That's good to know that Helicoils can be used for non-permanent solutions.

The tapping/stud/epoxy thing you guys speak of is sounding good to me. I have threaded bolts or screws with a little Allen fitting at the end. Are these the 'studs' you speak of?

The hardware guy says he likes the nylon locknuts (lock function built into nut itself)) for the trans filter application I described to him. Does this sound good to you guys? Or do you like nut and lock washer combo better?

I didn't know there is an automotive epoxy. Better than thread locker? Will it stand up to transmission heat?

(Installing a shift kit in a valve body would probably exceed my skill level).

Think I can still back out old mounting bolt still? I had some trouble last time around. What if I can't back it out?
 
#10 ·
The helicoil is a one time use, often confused with permanent.

used once, and when it is removed it gets destroyed, and you need a new helicoil.

Ny-lock nuts are great, might not hold up to the trans heat, hard to say, I have not needed to use one in a trans.

J-B weld makes several grades of epoxies, and I think one is high heat automotive.

You need to look at your favorite auto parts store.

A picture of the allen head thing you ask about would help us to determine it's usability.


ED
 
#11 · (Edited)
I attached a photo of two of the hardware pieces I purchased. You can see the nylon locknut. And I believe the other is the 'stud' you speak of. If you zoom into the photo, you can barely see the hex hole where Allen wrench would be inserted.

I bought additional hardware sizes as a backup also
 

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#12 · (Edited)
Yes that will work, one tip, use a small thin nut on the shaft of the stud that you have, after you get it screwed into the valve body.

this locks the stud and it won't unscrew later during filter changes.

Just be gentle with the stud installation and it's own lock nut, you don't want to pull it out of the new threads.

Then install the filter and the ny-lock.

As I said I don't know the temperature range of the nylon, but I have used them on several things otherwise.


ED

one other point, the ny-lock is a one time use item also, once removed it won't lock again, some try to re-use them, but it will not hold.
 
#13 ·
That's smart thinking about using the thin nut to prevent stud from backing out during filter changes.

It might be better if I forgo the nylon lock nuts and use the nut and metal lock washer combo instead. Won't that work just as well to fold the filter in place?

I just thought of something else. See that mounting hole on the filter in the first photo I attached?
That might be a tad wide for the nuts and lock washer. So I might need a slightly wider flat washer to use as a base for the nuts/lock washer. Can you mount a lock washer or nut directly on a flat washer for what I'm doing?
 
#14 ·
Not trying to step on toes but I have used helicoils on caliper hold down bolts, spark plugs, head bolts, ect and not once has the coil came out when the bolt, plug were removed. The key is the put red lock tight on the coil before you insert it and let it dry. If you don't, it will come out. But I would, in this case, tap it out to the next size and be done with it. Just be sure the bolt will go through the filter hole, if not, drill it out.:vs_cool:
 
#17 ·
I think the stud approach is what I would do. I haven't used Heli-Coils often, just not a fan of them, but was watching the comments because I don't recall issues with having to replace them each time the bolt was removed. Then saw the mention of Loctite, which I have always done and just assumed was the right way, so yes, in my experience they can work when installed this way. A self tapping screw could work, but I wouldn't because I don't like using them for something like this where you know that it will be removed and reinstalled semi-regularly. The problem, in my opinion, is that they are designed to cut threads as they go, so unless you have them perfectly lined up on subsequent installations they will remove a little material each time, eventually leading to a sloppy fit, and then you're back where you started.
 
#18 ·
Dexter II : you are right a self tapping screw into the soft aluminum of the trans valve body will eventually ream out the hole and he will be back to the start again.

Good to know that others have used RED loktite on helicoils, and had success on a fix.


ED
 
#19 ·
Waiting for a surgery to heal on my arm before I do this. Maybe in a couple weeks or less?

Self tapping is a possibility if I could use a one time self-tapping stud. And thanks for the note on use of red lock tight with the helicoils.

Can I use a flat washer on the filter hole as a base for the nuts and lock washer to rest on?

Anyone had any experience with the nylon lock nut for automotive use in areas of high temperature such as transmission?
 
#20 ·
There are flat washers called "fender washers", that will cover a larger hole if that is what you are asking.

The washer has a small hole, and a large area coverage.

You could double nut the fastener, in lieu of any locking nut, the second nut locks the first nut tight.

Getting a secure fastening to your valve body is crucial.

I would get a helicoil and RED loktite and try that.

Do follow your doctors advice on your surgery and do not over stress the thing.

I have regrets from long ago of not following orders, and have pains that should have never happened.

If I would have listened then.

ED
 
#26 ·
I finally got this done today. I didn't do helicoils or thread tapping. I used a combination of stud, serrated flange lock nut, and thread locker. I also inserted a couple copper wire strands in the screw hole to help the stud seat.

I can do it next time with epoxy and thread tapping if I'm not satisfied with today's fix. I still have leftover assorted hardware. Thanks again.